Size Scales

The SI system of units is used universally among the micromanufacturing community. The base unit is the meter and smaller units are based on standard prefixes of milli (10E-03 "one-thousandth"), micro (10E-06 "one-millionth"), and nano (10E-09 "one-billionth"). One Angstrom unit is one-tenth of a nanometer (10E-10). The magnitude of such small quantities are not in the realm of normal, everyday experience. A few equivalents, expressed in multiple units, may help with the realization of these quantities.

Click this graphic SIZE.JPG to see additional size comparisons at the microscale.

While there are significant variations in fabrication processes and the capabilities of instrumentation, some approximate ranges and values are:

Conventional Manufacturing

part tolerances produced in traditional machining (manual machines) 10 - 100 micrometers
part tolerances produced in high precision CNC machine tools 1 - 10 micrometers
roughness of lapped surfaces 50 - 100 nanometers

Micromechanical Machining

diameter of small production microdrills 25 micrometers
diameter of micromilling tools 20 micrometers
feature tolerances with error compensation 250 - 500 nanometers
roughness of microdrilled hole walls 10 - 50 nanometers
roughness of diamond machined surfaces 5 nanometers

Capability of Metrology Instruments

resolution of conventional vernier micrometer 2.5 micrometers
resolution limit of many optical instruments 1 micrometer
resolution of scanning electron microscopes 1 - 2 nanometers
resolution of laser interferometers 1 nanometer
resolution of scanning probe microscopy 0.1 nanometer

!! It is important to note that the resolution of metrology tools is given, and not the accuracy or repeatability. The resolution is a function of the instrument's design and rarely defines an instrument's performance. These differences are presented in Precision Engineering and Practices.

Previous Home TOC Next

Copyright Craig Friedrich 1998