The SI system of units is used universally among the micromanufacturing community. The base unit is the meter and smaller units are based on standard prefixes of milli (10E-03 "one-thousandth"), micro (10E-06 "one-millionth"), and nano (10E-09 "one-billionth"). One Angstrom unit is one-tenth of a nanometer (10E-10). The magnitude of such small quantities are not in the realm of normal, everyday experience. A few equivalents, expressed in multiple units, may help with the realization of these quantities.
Click this graphic to see additional size comparisons
at the microscale.
While there are significant variations in fabrication processes and the capabilities of instrumentation, some approximate ranges and values are:
Conventional Manufacturing
| part tolerances produced in traditional machining (manual machines) | 10 - 100 micrometers |
| part tolerances produced in high precision CNC machine tools | 1 - 10 micrometers |
| roughness of lapped surfaces | 50 - 100 nanometers |
Micromechanical Machining
| diameter of small production microdrills | 25 micrometers |
| diameter of micromilling tools | 20 micrometers |
| feature tolerances with error compensation | 250 - 500 nanometers |
| roughness of microdrilled hole walls | 10 - 50 nanometers |
| roughness of diamond machined surfaces | 5 nanometers |
Capability of Metrology
Instruments
| resolution of conventional vernier micrometer | 2.5 micrometers |
| resolution limit of many optical instruments | 1 micrometer |
| resolution of scanning electron microscopes | 1 - 2 nanometers |
| resolution of laser interferometers | 1 nanometer |
| resolution of scanning probe microscopy | 0.1 nanometer |
!! It is important to note that the resolution of metrology tools is given, and not the accuracy or repeatability. The resolution is a function of the instrument's design and rarely defines an instrument's performance. These differences are presented in Precision Engineering and Practices.